Panels and Pads
Panels and Pads
Your solution starts here. A network of hexagonal cells is bonded between facing papers to create a rigid panel with an exceptional strength-to-weight ratio. Every dimension and parameter - from cell size, thickness, length, width, and material grade – are specified to fit your needs.
How it works.
Honeycomb derives its structural performance from the geometry of its cells. The hexagonal cell pattern distributes compressive forces evenly across the panel face, allowing a relatively lightweight paper structure to carry significant loads. Strength is controlled through two primary variables: cell size and liner grade.
Smaller cell sizes produce a denser core with more paper per unit area — resulting in higher compressive strength. Larger cell sizes reduce density and compressive load capacity but increase the panel’s ability to deform and absorb energy, making them effective cushioning materials. Virgin kraft liners can be substituted for recycled kraft to increase compressive ratings at any given cell size.
Engineering Note
Honeycomb panels carry distributed loads only. They are not designed for point load applications. Always ensure loads are spread evenly across the panel face through appropriate packaging design.
Cell size performance.
Technical Specifications
Thickness
0.5” - 5.75”Width
2” - 59”Length
6” – 144”:Cell Sizes
0.375” (3/8”) – 1”Compressive Strength
12 PSI – 55+ PSIFacing Options
100% Recycled Kraft (Standard)
Virgin Kraft (Heavy-Duty)Shipment
Palletized on custom-fitted honeycomb skids
Selecting the right cell size is the single most important design decision when specifying a honeycomb panel. The chart below shows the performance characteristics of each available cell size. Specific PSI ratings vary by liner grade.
3/8″(9.5 mm)
1/2″(12.7 mm)
5/8″(15.9 mm)
3/4″(19.1 mm)
1″(25.4 mm)
Distributed Load Performance
Smaller cells → Greater compressive strength.
Liner & facing options.
The material properties for Axxon’s panels and pads can be modified by changing the facing and core paper weights to improve strength, abrasion resistance, or printability.
STANDARD
Recycled Kraft
Made from 98%+ recycled fibre content with water-based adhesive. Suitable for the majority of packaging and structural applications. 100% recyclable at end of service life.
HEAVY DUTY
Virgin Kraft
Virgin kraft liners achieve higher PSI values at equivalent cell sizes and thicknesses — recommended for high-load structural applications and demanding industrial packaging.
Design considerations.
Select cell size based on required distributed load — do not overspecify . A 3/8" cell where a 3/4" cell would perform adequately adds cost without benefit.
Panel thickness is independent of cell size.
Width and length should be specified with your packaging line constraints in mind. Maximum width is 59"; maximum length is 144".
Leverage Axxon's expertise during your specification process. Prototypes and sample can be provided for validation before production commitment.
Applications
Find your fit.
This is only the starting point. There are use cases for Axxon’s panels and pads in all kinds of industries. Our products have been used as building materials, packaging products, and everything in between. Tell us about your application and we'll help point you towards the right specification.
Door Manufacturing
Lightweight structural infill for hollow-core door construction. Provides rigidity and screw-pull resistance while keeping door weight low.
Furniture Panels
Laminated between veneers to create solid-looking, lightweight furniture components for case goods, shelving, and office systems.
Partitions & Dividers
Bathroom partitions, office partitions, and wall panels where a lightweight, rigid, and cleanly finished substrate is required.
Protective Packaging
Flat pads, top caps, and layer sheets for protecting appliances, white goods, glass, and industrial components during shipping.
Structural Dunnage
Blocking and bracing panels for securing product loads in shipping containers and OTR transport.